ZIH ZEBRA TTPM2 Service Manual

Zebra® TTPM3™Kiosk Ticket Printer/EncoderService ManualP1011350-001

10 TTPM3 - Service Manual March 2009 3.1.1 Document paths See Figure 4. The TTPM3 can handle the following document path combinations: Two soft

March, 09 TTPM3 - Service Manual 11 3.1.3 Cutting module See Figure 4. The knife in the cutting module moves by means of a DC-motor (u) with a comb

12 TTPM3 - Service Manual March 2009 Printhead module assyMicro switchesActuator armAdjustment plate Lock screwEccentric cam wheelSW97093BPrint pl

March, 09 TTPM3 - Service Manual 13 The document is fed through the front load input/output module into the ordinary “output module” now also servi

14 TTPM3 - Service Manual March 2009 FEEDING THE DOCUMENT OUT Returning the document through the input/output module (can also be fed out through t

March, 09 TTPM3 - Service Manual 15 Alternatively, the document can be fed out downward into a waste bin or similar. This is affected by a software

16 TTPM3 - Service Manual March 2009 3.3 Control board See Figure 12. TTPM3 functional block diagram on page 19 and the logic diagram in Chapter

March, 09 TTPM3 - Service Manual 17 3.3.5 Cutting The DC-motor first turns in one direction to perform the cutting. The cam wheel actuates the micr

18 TTPM3 - Service Manual March 2009 3.3.7 Power supply The power supply unit (PSU) is of the switched mode type and supplies +24V to the control b

March, 09 TTPM3 - Service Manual 19 ADDR.LATCHCHIPSELECTD0—D7D0—D7A0—A15PRINTERSTEPPERMOTORENCODINGSTEPPERMOTORCUTTERMOTORUPPERENTRYSOLENOIDLOWEREN

P1011348-001 TTPM2™ Selection Guide 2/18/09© 2009 ZIH Corp. The copyrights in this manual and the software and/or firmware in the printer described

20 TTPM3 - Service Manual March 2009 4 MAINTENANCE WARNING! DANGER OF INJURY! Depending on the position of the crank mechanism in the cutter mo

March, 09 TTPM3 - Service Manual 21 = Apply on thread:Loctite 243 Threadlocker, medium strength, removable, and oil tolerant= Grease= Oil= Red laq

22 TTPM3 - Service Manual March 2009 4.2 Fault finding The TTPM3 informs the host of some error symptoms by means of status reports and error codes

March, 09 TTPM3 - Service Manual 23 SYMPTOM Only one self-test ticket can be done. When you press the print button again, only blank tickets are pr

24 TTPM3 - Service Manual March 2009 Cover  Remove the four screws holding the printer mechanism to the bottom of the cover.  Lift the printer-me

March 2009 TTPM3 - Service Manual 25 4.4 Parts removal and replacement Whenever modules are loosened, removed or replaced, a complete adjustment a

26 TTPM3 - Service Manual March 2009 4.4.3 Firmware The firmware is the software that controls the TTPM3. It is stored in a Flash PROM and can be u

March 2009 TTPM3 - Service Manual 27 4.4.5 Printhead module REMOVAL 1. Disconnect the printhead cable from the printhead. 2. Remove the two circl

28 TTPM3 - Service Manual March 2009 4.4.8 Magnetic stripe module REMOVAL 1. Remove the printer/encoder unit from the cabinet as described above.

March 2009 TTPM3 - Service Manual 29 4.4.10 Control board When you order a control board as replacement parts it is configured with firmware and pa

March, 09 TTPM3 - Service Manual 3 CONTENTS 1 INTRODUCTION...

30 TTPM3 - Service Manual March 2009 4.4.11 Front load module REMOVAL SW98076 Figure 14. Removing the frontload module assembly 1. Disconnect th

March 2009 TTPM3 - Service Manual 31 5 ADJUSTMENTS Whenever modules are loosened, removed or replaced, a complete adjustment and verification cycle

32 TTPM3 - Service Manual March 2009 5.2 Ticket path adjustment Gauge 54.3mmStop screwCutout of printer seen from frontFixed guideAdjustable guide

March 2009 TTPM3 - Service Manual 33 5.2.1 Rear 1. Loosen 1.5-mm Allen-screws G and H keeping the rear ticket guide plate in position. Widen the t

34 TTPM3 - Service Manual March 2009 5.2.2 Front TTPM3 without front load option 1. Loosen 1.5-mm hexagonal (Allen) screws J and K keeping the fro

March 2009 TTPM3 - Service Manual 35 5.3 Magnetic head pressure rollers adjustment Write HeadRead HeadRotate freely without ticketHard to turn wit

36 TTPM3 - Service Manual March 2009 5.4 Solenoids Solenoids create a linear movement that the TTPM uses to engage and disengage ticket feed. A sol

March 2009 TTPM3 - Service Manual 37 5.4.3 Adjusting output solenoid No ticket should be inserted! 1) Loosen the two screws holding the solenoid

38 TTPM3 - Service Manual March 2009 5.5 Printers with front load SW99011FRONTEccentriccam wheelLock screwActuator arm0.5 mmFRONT0.5 mmAdjustment

March 2009 TTPM3 - Service Manual 39 6 REPLACEMENT PARTS This chapter lists the replacement parts available for the TTPM3. The number of replaceme

4 TTPM3 - Service Manual March 2009 6 REPLACEMENT PARTS... 39 6.2 Deskt

40 TTPM3 - Service Manual March 2009 6.2 Desktop version, final assembly

March 2009 TTPM3 - Service Manual 41 Quantity COVER OEM Desktop Pos. SP Part No. Designation Std FL Std FL 1 X 02349-000 Foot, SJ 5

42 TTPM3 - Service Manual March 2009

March 2009 TTPM3 - Service Manual 43 Quantity COVER OEM Desktop Pos. SP Part No. Designation Std FL Std FL 1 X 02349-000 Foot, S

44 TTPM3 - Service Manual March 2009 6.3 Modules Mag-roller 01674-005must always be fitted with the grove facingUPWARDS!

March 2009 TTPM3 - Service Manual 45 Quantity MODULES OEM Desktop Pos. SP Part No. Designation Std FL Std FL 3 X 01695-000 Printhea

46 TTPM3 - Service Manual March 2009 Modules, continued…

March 2009 TTPM3 - Service Manual 47 MODULES Quantity OEM Desktop Pos. SP Part No. Designation Std FL Std FL 3 X 01695-

48 TTPM3 - Service Manual March 2009 6.4 Input module

March 2009 TTPM3 - Service Manual 49 INPUT MODULE Quantity OEM Desktop Pos. SP Part No. Designation Std FL Std FL 1 X 0

March, 09 TTPM3 - Service Manual 5 1 INTRODUCTION 1.1 About this manual This manual describes the design and function of the TTPM3 Ticket Printer/

50 TTPM3 - Service Manual March 2009 6.5 Magnetic encoding module Mag. Stripe Module Assy, Tr 1-3, LC/HC Quantity OEM Desktop Po

March 2009 TTPM3 - Service Manual 51 6.7 Printhead module assembly 01695-000 Printhead Module Assy Quantity OEM Desktop Pos. SP

52 TTPM3 - Service Manual March 2009 6.8 Output module = 100891 Oil ATF Dexron II

March 2009 TTPM3 - Service Manual 53 Output Module Quantity OEM Desktop Pos. SP Part No. Designation Std FL Std FL 1 0

54 TTPM3 - Service Manual March 2009 6.9 Cutter module = 100890 Grease HASCO Z260= 100905 Loctite 243 Threadlock

March 2009 TTPM3 - Service Manual 55 Cutter Module Quantity OEM Desktop Pos. SP Part No. Designation Std FL Std FL 1 X

56 TTPM3 - Service Manual March 2009 Front load module Sensor cable under this shaft= 100891 Oil ATF Dexron II

March 2009 TTPM3 - Service Manual 57 Front Load Module Quantity OEM Desktop Pos. SP Part No. Designation Std FL Std FL 1

58 TTPM3 - Service Manual March 2009 6.10 Basic Module Basic Module Quantity OEM Desktop Pos.

March 2009 TTPM3 - Service Manual 59 Basic Module Quantity OEM Desktop Pos. SP Part No. Designation Std FL Std FL 12 X 02

6 TTPM3 - Service Manual March 2009 2 PRODUCT PRESENTATION TTPM3 Ticket Printer/Encoder creates credit-card-wide tickets with magnetic encoding and

About This DocumentContacts8P1003639-001 TTP8000 Technical Manual 2/18/09ContactsTechnical Support via the Internet is available 24 hours per day, 365

Zebra Technologies International, LLC 333 Corporate Woods ParkwayVernon Hills, Illinois 60061.3109 U.S.AT: +1 847 793 2600Toll-free +1 800 423 0422F:

March, 09 TTPM3 - Service Manual 7 Input 1 (lower)Input 2 (upper)InterfaceconnectorPower switchPowerinlet (24V)Ticket outputControl panel Figure 1.

8 TTPM3 - Service Manual March 2009 The figure below shows the main parts of the OEM-type printer/encoder unit with attached front load mechanism.

March, 09 TTPM3 - Service Manual 9 3 FUNCTIONAL DESCRIPTION The TTPM3 connects to a host computer, for example a workstation or a PC, through the R